Manufacturing

Manufacturing

Manufacturing – Technical excellence, Global reach

With manufacturing sites in Europe, Asia, North America and South America, the BOA Group can respond quickly to customer needs of any size, both locally and globally.  BOA manufacturing is engineering solution based, utilizing best in class proprietary technologies.

Our manufacturing capabilities include the following technologies:

Continuous high precision pipe production
Continuous high precision pipe production
Multi pitch hydroforming of expansion joint bellows
Multi pitch hydroforming of expansion joint bellows

Precision Pipe Production - foundation for long lasting bellows

This critical process requires accurate edge cutting and a skilled workforce for optimum tooling setup and continuous electronic weld seam inspection. 

Bellows & Hose Forming - producing the exact engineering design is everything

Depending on the product and customer requirements BOA can form bellows and hose utilizing, hydroforming, elastomeric, mechanical, and spin forming processes.

Welding and Assembly
Welding and Assembly
Cleaning at BOA
Cleaning at BOA

Welding and Assembly - turning the precision bellows into the customer's solutions

High tolerance joining of simular and dis-simular materials to create an assembly that exceeds customer expectations. Capability includes, MIG, TIG, GTAW, and laser welding along with furnace brazing, micro- and induction brazing, vacuum heat treatments and resistance welds. The BOA Group has the capabilities to produce not only the convoluted “heart” but complex products and systems for the Automotive, the Industrial or the Aerospace Division.

Cleaning - industry or application specific requirements

Cleaning of diaphragms using CFC-free aqueous ultrasonic systems is the key for high quality welding results when producing edge welded bellows. For specific precision bellows assemblies, cleaning is also needed to guarantee the best possible welding and brazing results.

Do you need it ultra clean?
BOA has the answer: We can assemble, weld, clean, inspect and pack metal bellows and hoses in specific cleanrooms class 5, 6 and 7. Customers in the medical, pharmaceutical and semiconductor high-tech industries appreciate this particular service.

Robotic Laser Welding of EGR pipes
Robotic Laser Welding of EGR pipes
Assembling of flexible metal hoses
Assembling of flexible metal hoses

Automation

Producing millions of components for the automotive industry every year, we understand the global demand of being competitive at any time. BOA experts in CNC controlled highly automated mass production machinery ensure every day that our facilities never stand still.

Manufacturing Plants

The BOA Group has manufacturing plants all over the world, enabling the company supporting their customers locally and globally.

BOA Plants